New universal ultrasonic multichannel inspection system of series UPNК with high-speed data processing
New inspection system represents universal modular flaw detector/thickness gauge with the independent parallel channels, constructed on essentially new high-speed architecture of the channel. Having left from the predecessor a principle of construction of the system, new UPNК v2.0 it is constructed on use of two high-efficiency industrial computers with panel LCD monitors - one for input of signals in the real time, the second - for the general management of system, the data backup, communication with other devices of a manufacturing computer network. Item inspection systems consists of two industrial 19 cases Rittal, with established - multichannel flaw detector, a power unit, the industrial block of an uninterrupted power, 2 industrial computers with panel LCD monitors and the printer. The third industrial case - is intended for inspection system of automated management by drives and devices of mechanisation process of the testing (including devices of loading / of an unloading of products).
Differential characteristic
Independence of all channels and use of 2 computers: processings and managements of work, allows to provide high-speed work of system and to realise various modes of processing of signals in each channel with frequency of parcels to 10 КHz;
Possibility of a combination a quality monitoring: simultaneous search defects and definition of their depth occurrence, measurements of a thickness and the geometrical sizes of defects with the water temperature testing in immersion to a bath; the frequency range of the channel - from 500 KHz to 25 MHz
The frequency range of the channel - оup to 500 КHz to 25 MHz;
Preservation reports of the testing products in the form database file, allows to introduce paperless technology of the testing;
Use of network possibilities Windows NT/2000, does possible remote monitoring of a site of the testing and integration of inspection system into uniform manufacturing system of quality;
Realisation any ways of the testing is possible: immersion (with synchronization from a superficial signal), the single/dual echo-method, shadow or mirror-shadow methods.
Basic field of utilization
The automated ultrasonic testing of products
in mechanical engineering (the entrance testing of bar, the testing of shaft, cylinders)
in an aircraft industry (the testing of disks, shaft and etc.
in metallurgy (the testing of forging, moulding, including from aluminium, the titan, etc.)
on a railway transportation (the testing of wheel pairs and etc.)
in trumpet manufacture (seamless pipes of an oil and boiler assortment, longitudinal pipes for oil and gas grow)
in the nuclear industry (thin-walled seamless pipes, welded jointss of tubes, the testing of a thickness of walls of pipes from 0,2 mm, the testing of extent of a contacting-butt welded seam of thin-walled tubes of small diameter and etc.)
by manufacture of products from pig-iron (the testing rolling mill and etc.)
Basic Technical Characteristics
Multichannel block
19" item with possibility of inspection system to 8 channels in one case.
The maximum number of channels - to 128
External item
19" Rittal
Computers
for management of testing process, display of signals in real time and the general management are used industrial personal computers with processor PIV
